AI-powered manufacturing operations

Your plant's data.
Answers where you work.

Use Athina AI within ERGOSTASIO, or connect ChatGPT and Claude to your plant's production, laboratory, and quality data through MCP.

Explore Athina AI
ERGO STASIO PLATFORM PLANT DATA Production records Quality & laboratory OOS investigations SPC & process analysis COA & shipping Vendor & authorization Procedures & knowledge AI ACCESS Athina AI built-in Claude Desktop via MCP ChatGPT Plus & above via MCP
Native integration (Athina AI)
MCP connection — Professional & Enterprise
See it in action

Ask anything about your plant.

Athina AI understands your production, laboratory, and quality data — and answers in plain language.

Question
"Prepare yesterday's production and quality summary."
Athina AI · Report Agent
H₂O₂ production — 11 Nov 2026, Day shift
Production reached 148.4 t against a target of 150 t (98.9%). Concentration held within specification throughout the shift (average 69.8% w/w).

Out-of-specification event (1)
Sample QC-2241 at 14:35 recorded H₂O₂ purity at 99.21% — below the specification limit of 99.30%. OOS event raised automatically. Re-analysis QC-2244 at 17:10 returned within specification; OOS investigation on QC-2241 remains open.

No production data gaps. Shift handover notes filed at 06:02.
process_data · 2026-11-12 oos_events · QC-2241 prod_report · shift_day
Sample demonstration data. Labels and record identifiers shown as source references.
Question
"What changed around this out-of-specification result?"
Athina AI · OOS Agent
OOS event QC-2241 · H₂O₂ purity 99.21% (limit 99.30%)
Reviewing process conditions in the two hours before the sample at 14:35:

Working solution concentration (DV:103) drifted 0.4% below the control midpoint from 12:50 onward. Anthraquinone degradation index (DV:112) showed a step increase at 13:20, coinciding with a temperature excursion on the oxidation reactor inlet (+2.1°C for 18 min).

No equipment calibration was due or overdue at the time. No other OOS events were open for this variable in the preceding 72 hours.

These are observed relationships — a confirmed root cause requires engineering review.
oos_events · QC-2241 process_data · DV:103, DV:112 spc_status · oxidation_inlet_T
Sample demonstration data. Observed relationships shown; confirmed causes require engineering review.
Question
"Find the approved procedure for this analysis."
Athina AI · Knowledge Agent
QP-LAB-042 · H₂O₂ purity determination (titration method)
Revision 7 · Approved 2026-03-14 · Status: Current

Applicable to: H₂O₂ samples ≥ 50% w/w. Uses KMnO₄ titration with temperature correction. Sample volume: 1.00 mL, diluted 1:100 before titration.

"The result shall be reported to two decimal places. Any result more than 0.15% w/w from the target requires immediate re-analysis before the OOS workflow is initiated."
knowledge_base · QP-LAB-042 Rev.7 approved 2026-03-14
Sample demonstration data. Procedure text and revision shown as retrieved from the connected knowledge base.
Choose how you work

Two ways to access
your plant's intelligence.

Athina AI is built into ERGOSTASIO and tuned for manufacturing operations. The MCP connection extends the same data to external AI assistants you already use.

Built-in

Athina AI
inside ERGOSTASIO

Seven specialist agents work directly within the platform — investigation, reporting, knowledge retrieval, operator coaching, and more. Full access to your plant's data, documents, and configuration. No separate connection setup.

OOS · Report · Knowledge · Spec · Orchestrator · Training · Registration

See all 7 agents ↓
External connection

ChatGPT or Claude
via MCP

Connect an external AI assistant to supported plant data and tools through the ERGOSTASIO MCP server. Per-plant API key access. Compatible with Claude Desktop, ChatGPT (Plus or higher), and any MCP client.

  • Query OOS events, SPC status, calibration records
  • Read live production readings and time-series data
  • Search variables and retrieve screen configuration
  • Scoped to the plants your API key covers
  • Works in the AI assistant you already use
What connects

Six connected capabilities.

ERGOSTASIO organizes plant information across production, laboratory, quality, process analysis, operations, and AI connectivity into a single environment.

01

Industrial Data Connectivity

DCS, SCADA, SAP S/4HANA, REST API, CSV/Excel, and direct lab instrument adapters.

02

Process Intelligence

SPC, multivariate MSPC (PCA-based T² and Q), trend detection, and performance monitoring.

03

Quality & Lab Intelligence

Sample management, OOS investigations, CoA generation, specifications, and calibration tracking.

04

Manufacturing Operations

Operator rounds, production records, batch reports, and performance information in one environment.

05

Athina AI Agents

Seven specialist agents for investigation, reporting, knowledge retrieval, and operational guidance.

06

AI Connectivity — MCP

Connect ChatGPT, Claude, or any MCP-compatible assistant to live plant data with per-plant API keys.

The Operational Journey

From Monitoring
to Understanding.

Traditional manufacturing software primarily records, displays, and reports information. ERGOSTASIO is designed to go further — combining process analysis, quality intelligence, operational workflows, and AI-assisted reasoning to support a progression from observation to understanding.

Connect
Bring together operational, laboratory, quality, and engineering information from across the plant.
Monitor
Track process conditions, product quality, operating performance, and deviations in real time.
Analyze
Apply statistical and multivariate methods to identify patterns, relationships, and abnormal behavior.
Understand
Use Athina AI and engineering knowledge to investigate events, summarize information, explore causes.
Act
Equip plant personnel with relevant insights to support timely, informed operational decisions.

ERGOSTASIO supports human expertise rather than replacing engineering judgment or plant control systems.

Athina AI · Intelligence Engine

Industrial intelligence
that works with your people.

Seven specialist agents cover the full operational cycle. Each is grounded in your plant's actual data and configuration — not generic knowledge.

OOS Agent

Prepares investigation briefs the moment a value goes out of specification.

Report Agent

Writes shift summaries automatically from connected production and quality records.

Knowledge Agent

Answers questions grounded in your plant's own procedures, history, and documentation.

Spec Agent

Surfaces alarm and drift warnings before they become deviations.

Training Agent

Teaches operators how to use screens using your actual configured variables and limits.

Orchestrator + Registration

Routes any query to the right specialist. Automates user onboarding.

Athina AI is not intended to operate the plant autonomously. It supports the people running it.

Getting started

Start with one workflow.
Expand across your plant.

Most teams go live in two weeks. We configure the first workflow together, then hand over a fully functional environment.

01

What information you connect

Your process data — existing spreadsheets, lab results, or CSV exports from your DCS or historian. We build the data model around your variables and reporting needs. No integration project required to start.

02

What configuration is required

Screens, variables, alarm limits, and report templates are configured through a browser-based builder — no code, no SQL. A typical first-plant setup takes two to five days working together.

03

Who helps with onboarding

Every plan includes a technical walkthrough and initial datamodel setup at go-live. Enterprise plans include a dedicated onboarding engineer. Our team stays available from configuration through commissioning.

04

Your existing systems stay in place

ERGOSTASIO works alongside your DCS, SAP, and existing lab tools. Import data from any CSV or REST endpoint. SAP S/4HANA QM OData integration is available on Enterprise. No rip-and-replace required.

MCP Connection

Connect your AI assistant.

The ERGOSTASIO MCP server connects ChatGPT, Claude Desktop, or any MCP-compatible assistant to live plant data. Per-plant API keys. 13 available tools. Authentication via API key header.

View technical documentation ↓

Claude Desktop

Add to ~/Library/Application Support/Claude/claude_desktop_config.json

{ "mcpServers": { "ergostasio": { "command": "npx", "args": [ "-y", "mcp-remote", "https://ergostasio.ai/mcp/sse", "--header", "X-API-Key:YOUR_API_KEY" ] } } }

ChatGPT

Settings → Connectors → Developer Mode → Add custom connector

https://ergostasio.ai/mcp/sse

Auth: API key · Header name: X-API-Key

Available tools (13)

get_plantsList plants for a tenant
get_datasetsList datasets for a plant
get_variablesList variables in a dataset
search_variablesFull-text search across variables
get_latest_readingsMost recent values
get_time_seriesHistorical readings over a range
get_oos_eventsOOS events with status and disposition
get_spc_statusSPC control chart rule violations
get_calibrationsCalibration records and due dates
get_production_summaryShift/daily production totals
get_screen_configScreen layout and variable mapping
get_plant_summaryHigh-level plant status
get_tenant_infoTenant metadata and plant roster
Endpoints
GET  https://ergostasio.ai/mcp/sse
POST https://ergostasio.ai/mcp/mcp
Auth: X-API-Key: ak_... or Authorization: Bearer ak_...
Industry Solutions

Designed for Complex
Process Manufacturing.

ERGOSTASIO is particularly suited to manufacturing environments where product quality and process performance depend on complex interactions among operating variables.

Rather than requiring every plant to follow the same operating model, the platform provides configurable data structures, dashboards, specifications, analytical tools, and workflows built around the realities of industrial operations.

Industry-specific demonstration environments illustrate how the platform can be configured for different manufacturing processes. These are working demonstrations with sample data and processes found in the public domain.

Examples include chemical manufacturing, specialty chemicals, polymers, industrial gases, and other process industries. Each demonstration environment contains preconfigured screens, data entry workflows, SPC charts, MSPC models, operator rounds, and Athina AI integration.

Amine Synthesis
AMINES
MOPA + Morpholine production. Michael addition, hydrogenation, vapor-phase amination, distillation.
Anthraquinone Process
H₂O₂
Hydrogen peroxide production. Hydrogenation, oxidation, extraction, purification loops.
Polymer Production
EPDM
EPDM rubber polymerization. Reactor monitoring, GC analysis, product quality control.
Gas Separation
N₂ Membrane
Nitrogen membrane separation. Air compression, filtration, hollow-fibre separation, product quality.
Fertilizer Production
N₂ Lignite Fert.
Lignite-to-urea. Gasification, syngas purification, Haber-Bosch ammonia, urea synthesis, granulation.

See What Your
Plant Can Understand.

Explore ERGOSTASIO using industry-specific demonstration environments. Discover how connected process data, quality workflows, statistical analysis, and Athina AI can support smarter manufacturing operations.

Explore Live Demo → Request a Technical Walkthrough
Transparent Pricing

One Platform.
One Clear Price.

A dedicated plant environment, fully configured for your process. No per-user charges. No hidden module fees. Every plan includes data entry, SPC, alarm limits, OOS investigations, and sample tracking.

Simple, transparent pricing. No per-user fees. No hidden module charges.

Foundation
Foundation
$45
per month

A single plant getting started — operators, engineers, and quality team in one connected environment.

Start 14-day Free Trial

No charge for 14 days · Cancel anytime

  • Single plant environment
  • Up to 10 users
  • Up to 200 variables
  • All 5 data entry screen types
  • Alarm limits & SPC charting
  • OOS Investigation workflow
  • Sample chain of custody
  • Shipping and COA generation
  • Analysis Request module
  • Operator rounds templates
  • ATU / specialist process modules
  • Excel datamodel import
  • Browser-based, no installation
Enterprise
Enterprise
Custom
tailored to your operations

Multi-plant deployments and regulated environments requiring deep integration and compliance controls.

Contact Sales
  • Everything in Professional, plus:
  • Multiple plants, one tenant
  • Unlimited users
  • Instrument calibration log
  • SAP S/4HANA integration (QM OData)
  • 21 CFR Part 11 e-signatures + audit trail
  • Custom subdomain and branding
  • Custom deployment region
  • Dedicated onboarding engineer
  • Priority support SLA
  • Custom terms and invoicing

Dedicated infrastructure

Each plant runs in its own dedicated, isolated database environment. Your process data never shares infrastructure with other customers.

Annual billing

Annual plans are billed once per year and save 20% versus monthly. Switch plans or cancel at the end of any billing period.

Included in every plan

Configuration support, initial datamodel setup, and a technical walkthrough at go-live. No separate professional services fee for standard onboarding.

AI connectivity

MCP access — connecting ChatGPT or Claude to your plant data — is included in Professional and Enterprise. No separate subscription required beyond your plan. External assistants retrieve data records directly; they do not invoke Athina's specialist agents.

Company

Questions about the platform, your subscription or a purchase? Tell us what you're working on and we'll get back to you.

Prefer email? Write to [email protected].

Contact us